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The primary advantage of the high energy ball milling (HEBM) process is its ability to synthesize a homogeneous mixture with submicron (up to nanoscale) particle size. This approach is a viable process for particle size reduction and grain refinement of magnetic powders, which affects their domain structure and by extension the resulting magnetic properties. In this research, we designed a 9-ball milling experiment by keeping the rotational speed constant at 300rpm and varying the ball-to-powder ratio of 5:1, 8:1, and 10:1 for 6hrs, lOhrs, and 14hrs milling times. The strontium ferrite magnetic powders subjected to HEBM were analyzed for crystallite size and behavior via XRD, particle size reduction via SEM/ImageJ software/originLabPro, and magnetic performance via powder-based VSM measurement. The magnetic performance of the ball-milled strontium ferrite powders shows a good combination of appreciable increment in the S-values (a ratio of the remanence to saturation magnetization) and a considerable decline in coercivity (<10% decrease) at 6hrs of milling duration. The particle size obtained at 6hr-8:1BPR is 0.59 µm with about 44% reduction from the 1.05 µm particle size of the unmilled strontium ferrites, which is within the reported single-domain particle critical size (0.5 µm - 0.65 µm). The particle size reduction of 0.59 µm at 6hr-8: lBPR would be beneficial in enabling strong interfacial bonding when the ball­milled strontium ferrite powders are used in polymer-bonded magnets. 

Abstract Lithium‐ion batteries (LIBs) have significantly impacted the daily lives, finding broad applications in various industries such as consumer electronics, electric vehicles, medical devices, aerospace, and power tools. However, they still face issues (i.e., safety due to dendrite propagation, manufacturing cost, random porosities, and basic & planar geometries) that hinder their widespread applications as the demand for LIBs rapidly increases in all sectors due to their high energy and power density values compared to other batteries. Additive manufacturing (AM) is a promising technique for creating precise and programmable structures in energy storage devices. This review first summarizes light, filament, powder, and jetting‐based 3D printing methods with the status on current trends and limitations for each AM technology. The paper also delves into 3D printing‐enabled electrodes (both anodes and cathodes) and solid‐state electrolytes for LIBs, emphasizing the current state‐of‐the‐art materials, manufacturing methods, and properties/performance. Additionally, the current challenges in the AM for electrochemical energy storage (EES) applications, including limited materials, low processing precision, codesign/comanufacturing concepts for complete battery printing, machine learning (ML)/artificial intelligence (AI) for processing optimization and data analysis, environmental risks, and the potential of 4D printing in advanced battery applications, are also presented.